Yamaha g2 engine rebuild

Yamaha g2 engine rebuild DEFAULT

How to Rebuild the Engine on a Yamaha Golf Cart

Just like cars and motorcycles, Yamaha golf cart engines break down after extensive use. An engine rebuild kit is available for Yamaha golf carts, allowing you to replace the parts that need replacing when the engine fails. To make sure every part you remove goes back in the right place, photograph each step of the engine deconstruction process

Step 1

Obtain the Yamaha engine rebuild kit specifically designed for your model of golf cart. Use the model number on the manual to purchase the right rebuild kit.

Step 2

Drain the oil out of the engine. Find the drain plug underneath the engine and drain the oil into a drain pan.

Step 3

Strip the engine down to its basic components. Use an adjustable wrench to remove the bolts and a screwdriver to remove the screws. Take photos of the deconstruction of the engine with a digital camera. This will help you put the engine back together. Start by unscrewing the top portion which consists of the air filter, carburetor and the pieces around them. Unscrew the valves and the fuel pump next. Afterward, disconnect the rest of the engine pieces, including the crankshaft with the connecting rod.

Step 4

Examine every part. Look for any kind of dent or crack. One of the most common problems is caused by a lack of oil. When oil is not lubricating the engine, the engine begins to heat up and eventually breaks down from overheating. Check the connecting rod thoroughly. See if there is a metallic buildup on the rod where it connects to the crankshaft. This is called aluminum transfer and is the cause of many engine failures.

Step 5

Clean the remaining engine parts with engine degreaser to increase their life.

Step 6

Replace the old pieces of the Yamaha golf cart with the new ones in the engine-rebuild kit. These pieces are the piston and its rings, the valves, carburetor parts, gaskets and the bearing and seals that are located around these pieces. Follow the instructions that come with the rebuild kit exactly.

Connect all of the parts using the instructions provided in the engine-rebuild kit. Read every direction carefully so that you do not miss a step or leave out any part. Use the pictures that you took when disconnecting the engine to help put the engine back together.



  • Yamaha has made many models of golf cart engines over the years. Different models use different engine-rebuild kits and each has its own set of directions.

Things You'll Need

  • Engine-rebuild kit
  • Drain pan
  • Digital camera
  • Adjustable wrench
  • Screwdriver
  • Engine degreaser

Writer Bio

Lindsay Howell has been writing since Her works have been featured in "Bittersweet," her campus literary magazine. Howell has a Bachelor of Arts in English literature from Frostburg State University.

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g2 engine rebuild tips and tricks needed

Vegas modded

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Join Date: Jun

Location: West MI

Posts: 15,

DefaultRe: g2 engine rebuild tips and tricks needed

LOL, I know some people are not into wrenches, and that is fine (maybe you are the lucky one?). Just saying if you want to dive into a lawn/cart engine, its a great place to learn the basics, lots of help here and other places, nothing to worry about, at worst you don't have much invested anyway and parts are available to fix it. You screw up an expensive auto/marine engine and you will not be happy with yourself, or your wallet will not.

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Yamaha J38 Rebuilt Exchange Golf Cart Engine G2 G5 G8 G9 Golf Cart Motor +

SoldSee similar items$Buy It Nowor Best Offer, $ Shipping, Day Returns, eBay Money Back Guarantee

Seller:precisionengineeringstl&#x;️(1,)%, Location:Maryland Heights, Missouri, Ships to: US, Item:Yamaha J38 Rebuilt Exchange Golf Cart Engine G2 G5 G8 G9 Golf Cart Motor +. This is a rebuild / exchange service. You must have a corePLEASE READ THIS LISTING COMPLETELY 1)Rebuilt Exchange Yamaha J38 Golf Cart Engine cc OHV Golf Cart Engine by Yamaha Fits years , ,,,,,,,,,Fits models: G2, G5, G8, G9 Golf Carts (confirm your model). Cart Serial Prefixes: J38, JA2, J55, JF2, JF3, JG5,JH7 (some JJ3 and JR3) Contact us for shipping instructions or questions: () This rebuilt exchange engine will replace your tired, smoking, leaking golf cart motor and run like new. This is a rebuilt Long Block. This engine was completely disassembled, cleaned, inspected, and brought to factory specs using Yamaha OEM parts. Including at least: cylinder bores trued, straightened and crosshatched, new rings, new gasket kit, new seals, new valve guide seals, valves ground, lapped and set. Buyer must be able to provide us with a rebuild-able core. Core: The Item Winner agrees to send their engine one of two ways: 1)Item Winner ships their core to us for inspection and exchange prior to us shipping fresh rebuilt engine. 2) Need it sooner? Pay a US$ refundable core deposit over and above the sales price of the auction ( billed under separate invoice through PayPal after close of auction). Seller will pay up to $85 towards shipping using FedEx. Most packages round trip for that amount.Upon Receipt of Core: we will promptly disassemble, inspect and once the engine is deemed rebuild-able we will 1)ship the rebuilt engine or, 2) refund the $ core deposit. We will not ship the Item without: 1) receiving a rebuildable core or, 2) receiving the core deposit. We will notify you of Damaged or non-rebuild-able parts and any costs associated with their replacement. We will provide photos and explanations of any unusable parts. If you know you have damage, let us know ahead of time and we will provide you an initial estimate. If Item winner elects to pay the core deposit, we will deduct damaged and/or missing parts from the core deposit. Examples of a non-satisfactory core would be any of the following: A broken con rod, broken crank, hole in block, broken head, missing parts, etc. We will be fair and work accommodate you. We charge for broken bolt extraction. If your not sure, don't remove it. If an engine is missing a major component or the component is deemed unfit, Item winner agrees to pay for replacement of an OEM new or OEM serviceable part. In order to guarantee the engine: You must use new fuel pump and fuel filter along with OEM recommended oil. Seller will provide up to $85 in shipping costs for both ways ( most packages round trip for about $85)Customer agrees to provide a rebuild-able core of same modelWe charge for removal and or exchange of components, we also charge for broken studs/bolts. A damaged crank will cost $ (includes: Crank refurbish / polish and new Rod Bearing) Intake valves are common and run $ eachClutch exchange: $25 Cylinder heads and Blocks are case by case. We typically can fix a block with a hole Customer pays shipping both ways if sale voided +$50 inspection fee.Questions? phone: () Also available for local pickup and core delivery in Maryland Heights, MO. to save on shipping. Looking for Other parts or engines call us. We build all golf engines. Facebook: Precision Engineering STLCheck out my other items!copyright Precision Engineering STLCondition:Remanufactured, Condition:This golf cart engine is considered Rebuilt. It has new rings, in precision honed bores with a complete set of new gaskets and seals including valve guide seals. 14 Day satisfaction Guaranteed. This is a Yamaha J38 hp cc 4-stroke/cycle OHV engine only. No Carburetor, Clutch, Exhaust, Coil. It will fit: G2 G5 G8 G9 excluding G3 carts Years , Returns Accepted:Returns Accepted, Item must be returned within:14 Days, Refund will be given as:Money Back, Return shipping will be paid by:Buyer, Restocking Fee:No, Return policy details:If your not happy, we gladly accept a return of this item for 14 days no questions asked (buyer pays shipping to seller). To qualify for money back guarantee or warranty, buyer must show proof of purchase of new fuel filter and pump. If the engine does not satisfactorily perform during the warranty period, Seller will repair or replace engine and return item back to buyer at no charge (repair/replacement may take up to 15 days) (seller paying freight back to buyer). If buyer wants refund for full sale price (less shipping) within the 14 day guarantee, Seller will pay return freight by Ground or local delivery and further, Buyer agrees to forfeit the return of their core or if core not received, the core charge., Brand:Yamaha, Part Type:Engine, Manufacturer Part Number:J38, Compatible Make:Yamaha, Compatible Year:, Country/Region of Manufacture:Japan

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